In 2018, the US installed 10.6 gigawatts (GW) of solar , which weighed about 689,000 tons . In 30-40 years, when it’s time to retire these installations, we’ll have to do something with all this solar panel waste. How big of a problem is this going to be?
Some concerns about solar panel waste are greatly exaggerated
First, let’s look at the concerns that critics often exaggerate and are easy to address.
- Solar panels contain toxic materials. This concern applies to a tiny segment of solar that uses a material called cadmium telluride (CdTe). Only about 2% of panels use CdTe and that segment is shrinking . Solar panels do contain trace amounts of lead, but the same is true of any other electronic product that uses soldering.
- Solar installations use massive amounts of concrete. This is simply not the case. Outside a few specialized use cases, like solar built on old landfills, there is little to no concrete used in installations. References to this appear to be based on a few studies done 15-25 years ago.
Solar installations are the most recyclable way to generate electricity
One of the more legitimate and unique challenges to solar is that sunlight is diffuse, requiring a large number of panels to capture its energy. Fortunately, solar panels are straightforward to recycle. According to a report by the International Renewable Energy Agency,
“The major components of [silicon] panels, including glass, aluminium, and copper, can be recovered at cumulative yields greater than 85% by panel mass through a purely mechanical separation.” .
All three of these components have well-established recycling industries so the majority of each of these panels will never end up in landfills.
Another large component of solar installations is the steel racking that anchors the panels to rooftops and the ground. In most cases, the installation will continue producing electricity so the steel racking will remain in place as the retiring panels are replaced with new ones. However, if a site is ultimately decommissioned, the market for recycled steel is quite mature so very little of it will require disposal.
Disposing of solar panel waste is a tiny part of a much larger problem
For better or worse, even as the growth in solar installations picks up speed beyond the 689,000 tons in 2018, disposing of retired solar arrays will remain a small part of a much larger waste problem. For example, e-waste like televisions, mobile phones, and computers, creates 6.3 million tons of waste a year in the US and is growing quickly . And, e-waste is just a tiny part of the 250 million tons of waste generated in the US every year .
To put solar’s waste challenge in perspective, let’s look at the waste from coal, natural gas, and nuclear on an apples-to-apples basis. How much waste is created to generate a megawatt hour of electricity?
Burning fuels like coal, nuclear, or natural gas create waste at one or more points in the fuel production and combustion cycle. These waste products can be substantial and they accumulate with every megawatt hour of electricity generated.
- Fracking waste water. Burning natural gas doesn’t produce any solid waste but getting it out of the ground does. It takes 7,600 cubic feet of natural gas to generate a megawatt hour of electricity . Using high pressure to extract that gas also brings up about 26 gallons of waste water, which weighs 220 pounds .
- Coal ash. Burning coal leaves behind coal ash, a powdery material that contains a pollution stew of chemicals like arsenic, uranium, chromium, and mercury. Burning enough coal to generate a megawatt hour of electricity creates 89 pounds of coal ash . More than 100 million tons are created a year, making it the second-largest industrial waste stream in the US.
- Uranium / nuclear. Nuclear power plants consume enriched uranium to generate electricity. This fuel is incredibly concentrated so it leaves behind a relatively small amount of nuclear waste by weight. However, a great deal of waste comes from making the fuel. It takes about 80 pounds of uranium ore to create the enriched uranium necessary to generate a megawatt hour of electricity .
Building power plants uses a lot of material that needs to be disposed of when the plants are decommissioned. For plants like solar and wind that don’t use fuel, their waste can only be measured in terms of the total megawatt hours generated over the plant’s lifetime.
- Coal power plant. Constructing a standard 500 megawatt coal plant requires about 240,000 metric tonnes of materials. When measured against the lifetime of electricity created, it results in 5.8 pounds of waste material per megawatt hour generated after 40 years .
- Wind turbine. These 200-300 foot high structures are built with steel and mounted on a thick concrete base, requiring about 1,000 metric tons of materials per turbine. Decommissioning a turbine after a lifetime of generation leaves about 14 pounds of materials per lifetime megawatt hour generated .
- Nuclear power plant. A standard nuclear plant, like an AP-1000 contains 330,000 tons of metal and concrete. When it’s decommissioned, it will require disposal of 1.4 pounds of waste material for every megawatt hour generated over its lifetime . Because some of these materials are radioactive, disposal costs per pound are far higher than any other kind of energy.
- Solar arrays. A single solar panel weighs between 35-60 pounds and generates between 280 and 330 watts. In 2018, this worked out to about 65 metric tons per megawatt of panels . Improvements in panel efficiency will continue driving this lower. Retiring these panels results in about 3 pounds of waste per lifetime MWh generated . Adding in steel racking increases this by about 50% for rooftop solar  and 100% for utility-scale solar .
While disposing of 689,000 tons of retired solar panel materials in 2050 is a real issue, reuse of racking and recycling of panel materials makes solar waste a relatively small challenge compared to virtually every other kind of energy generation, current, and future.
- International Renewable Energy Agency (IRENA) published an extensive report on managing the large, upcoming streams of decommissioned solar panels, End of Life Management, Solar Photovoltaic Panels
- More international efforts to formalize solar end-of-life and recycling from PV Magazine: Towards circular business models for the PV sector
- Researchers and entrepreneurs are finding new techniques to cost-effectively recycle solar:
- An Italian consortium has developed a mechanical recycling process it claims can recover up to 99% of raw materials (PV Magazine).
- “Solar Market Insight Report 2018 Year In Review,”, Solar Energy Industries Association
- Myths – Solar (smy).xls, tab smy.1, Freeing Energy
- “Photovoltaics Report,” Fraunhofer Institute for Solar Energy Systems, page 22, March 14, 2019
- “End of Life Management, Solar Photovoltaic Panels”, International Renewable Energy Agency, page 89
- “The Global E-waste Monitor 2017,” United Nations University, page 64
- “Municipal Solid Waste,” US Environmental Protection Agency, retrieved August 11, 2019
- Unit – Megawatt Hour.xls, Freeing Energy, tab mwh.13
- Unit – Megawatt Hour.xls, Freeing Energy, tab mwhs.8
- Cost – Coal (cc).xls, Freeing Energy, tab cc.13
- Cost – Nuclear (nu).xlsx, Freeing Energy, tab, nu.9
- Cost – Coal (cc).xlsx, Freeing Energy, tab cc.22
- Cost – Wind (wi).xls, Freeing Energy, tab wi.2
- Unit – Megawatt Hour.xls, Freeing Energy, tab mwhs.9
- “End of Life Management, Solar Photovoltaic Panels”, International Renewable Energy Agency, page 27
- Unit – Megawatt Hour.xls, Freeing Energy, tab mwhs.10
- “Size and Weight of Solar Panels,” Energy Sage, retrieved August 7, 2019
- “Solar Design Manual,” Hydro Aluminum, page 9, retrieved August 8, 2019